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PRODUCT REVIEW: Convex Polishing Pads

March 9th, 2005



Our reviews are based on our direct experience with tools that we use every day. We don't get free tools to test, we're just simply telling you what we have found to work well for us. You may have something better….If so, Let us know. Write a review, send a few pictures and we will post your article here and give you the credit.

Okay…Convex Polishing Pads are a joke! NO! They are a scam! They do not work! If someone has figured out how to use these turds let me know.

DO NOT BUY THEM!

Pros: They look cool

Cons: Fly off polisher and blinds employees, They dont work, expensive considering they have no value.

Save Your Money

I give this product 0 DIAMONDS (out of five) SCAM! Shame on whoever brought these to market!

If you have specfic questions, post them in the forum and I will try to answer them.

Mark Lauzon

Stone Cutter

You can visit my company at: http://www.stoneworks.cc

PRODUCT REVIEW: Park Sierra Bridge Saw

March 8th, 2005

Our reviews are based on our direct experience with tools that we use every day. We don't get free tools to test, we're just simply telling you what we have found to work well for us. You may have something better….If so, Let us know. Write a review, send a few pictures and we will post your article here and give you the credit.

What can I say? For a solid, no BS, basic bridge saw this thing is the ticket. We paid around 40k for ours new. We have been running it everyday since it was installed a year ago. It performs as advertised. We have the 10hp version and I am happy to tell you that it rips through 3CM black absolute with no problems.

The downside: It is expensive for a basic machine…and we did not like the way the control panel was mounted, so we moved it (great mod) also the factory does not include an automatic shutoff for the water. (we cajoled them into installing one for 3 or 4 hundred bucks.)

The upside: Park customer service is legendary, the installation went smooth, the saw is so simple to run….everyone in the shop (including my sales guy) can run it.

It also bridge miters…nice bonus!

I give this product 4 DIAMONDS (out of five)

If the price was around 35k and they moved the control panel I'd give it a 5!

You can visit park at: http://www.parkindustries.com/products/sierra.htm

If you have specfic questions, post them in the forum and I will try to answer them.

Mark Lauzon

Stone Cutter

You can visit my company at: http://www.stoneworks.cc

PRODUCT REVIEW: Ingersol Rand Airscrew

March 8th, 2005

Our reviews are based on our direct experience with tools that we use every day. We don't get free tools to test, we're just simply telling you what we have found to work well for us. You may have something better….If so, Let us know. Write a review, send a few pictures and we will post your article here and give you the credit.

The Ingersol Rand Airscrew (rotary compressor) model EP15

Sometimes you get lucky…we purchased (around 5k) this amazing machine when we opened our new shop. We bought the 15hp model. It will run 4 alpha polishers (or more?) at a time. It simply keeps up. Almost no maintenance you change the oil every 8000 hours and umm thats it…how cool is that?

The picture below shows the air dryer that we bought to suck the moisture out of the air…..tons of clean dry air…what could be better than that?

I give this product 5 DIAMONDS (out of five) ya…its that good!

You can visit em at: http://www.irgaragesolutions.com/7-5HP_15HP_Rotary_SSR.asp

If you have specfic questions, post them in the forum and I will try to answer them.

Mark Lauzon

Stone Cutter

You can visit my company at: http://www.stoneworks.cc

TIPS: How to laminate like a Pro

March 8th, 2005

COMING SOON!

How to laminate 2cm & 3cm granite…the right way

Mark Lauzon

Stone Cutter

TIPS: Leadership In the Fab Shop

February 28th, 2005

Leadership in the Fabrication Shop

by Mark Lauzon

I participate in many “trades” forums, and one question arises time and time again. How do we find and retain quality employees?

As owners of companies we deal with this challenge on a regular basis.

Some of our competitors pay their employees under the table. They are able to do work cheaper than legitimate companies. This creates downward pricing pressure making it difficult to offer a decent wage for our employees, not to mention benefits.  Examine why an employee comes to work. The answer is self-evident: “I need money, boss!” The question that merits closer examination is: why does the employee stay? What keeps that person happy, productive and enthusiastic about working?

If you could answer that question with one word, the correct answer would not be money, the answer would be leadership.

Leading your employees and building pride and trust will prove much more profitable than micro-managing unmotivated workers.

It all starts the day you hire the employee. When we hire a fabricator (greenhorn), my partner, the shop foreman and I all sit down with the new employee. We set expectations, discuss pay and explain the performance expected to reach the next pay level.

Building trust with your worker begins with communication. Conveying sincere interest in his future is paramount. Always set an objective goal as it gives the worker something to strive for.  When I start training and orientation I strive to turn the new worker into a Full Spectrum Fabricator. Often in shops, one guy is the sawer, one or two template, a couple of ‘em know how to install. This “specialization,” while the easiest to manage, can prove problematic for your business in the long run.

Too much specialization stymies professional growth and can result in stagnation and boredom. A bored employee will demand more money to remain content.

When a specialist calls in sick, it creates chaos. Who can pick up the slack? A cross-trained fabricator can step up to the plate and continue the task. A Full Spectrum Fabricator is confident and proud of his skill sets. He is able to perform various tasks on demand.  How do we find quality employees? We build ‘em from scratch!

If I can schedule it…I like to take my new employee on a short road trip to our biggest slab supplier. While driving, I get a chance to do some one-on-one counseling. I try to impart my love of the trade onto the new worker.

Once we arrive, I introduce the new worker to my supplier. He will usually tell my new guy how lucky he is to be working at my shop. We tour the warehouse and explain the difference between marble, granite and the many types of natural stone. I let him appreciate the multitude of colors and styles of stone. They are always impressed.

Having covered some basics on building a quality Full Spectrum Fabricator, how do we keep ‘em from leaving?  Money is not the answer. In the past, I’ve left several well paying jobs and can tell you that money is but a small aspect one should consider when deciding to leave a job. Pursue things you love and the money will find you. Pursue money and you will find a job.

Leadership, trust, mentoring, and delegation of responsibility are the keys to retaining quality employees.

When I walk the shop floor with my customers, I always make a point to stop one of my fabricators and introduce them to the clients.  I tell the client that “Joe” is one of the best fabricators in the shop, and he will be polishing the edgework on their kitchen. Building the self esteem of your workers: one of the simplest and most powerful things you can do as a leader.

I encourage my shop foreman and installation foreman to tell the guys they are the best in the business. My partner and I always tell our crews that no one can touch our quality and scheduling. Getting your employees to believe they are the best: the first step in creating that reality.

We do not have a formal incentive program in our shop. If we have a really good month we kick back a little extra cash. We have purchased ipods, Gerber knives, and have taken our crew to the range to go shooting or paintballing. Sometimes we simply shut down the shop and BBQ. Unexpected perks seem to have a positive impact that is worth more the the cost of the perk itself.

Next, we send the new fabricator to the field. I feel it is important that the fabricator understands how templates are made, seams are placed and (generally) what all the notes and shorthand mean.

When an employee meets the customers while making templates, they will be able to see and feel the expectation that the customer has. The employee begins to understand the expectations that a shop must fulfill for its customers. What that employee is learning is important and he knows it!

After templating enough houses to get a feel for what proper procedure is, we move on to installation. The purpose of bringing the new guy along on installs is threefold.

One, he learns some of the basic material handling skills and the fundamentals of a good installation.

Two, he understands the importance of attention to detail, fit and finish, and why the quality of the edge work is critical.

Three, he discovers the joy and exhilaration the customer experiences when the job is done correctly and exceeds their expectations. What we do is important to someone and our work has meaning.  Learning to polish granite, executing advance stoneworking tasks and learning the “ropes” in a fabrication shop can be frustrating. When learning to polish, the new employee is told over and over again that they don’t have “it” down yet. That is normal…what makes it bearable is the fact they have met customers and understand the importance of what they are learning.

When the time comes to discipline an employee I try (whenever possible) to do it one-on-one. If I can, I will take the employee outside the shop and counsel him. It is important to keep negativity outside of the work area.

Delegate responsibility and avoid micro-management. Every employee should have tasks which he must accomplish and be held accountable for the results. Individual responsibility is the key to personal growth.

Never ask an employee to do something you would not be willing to do yourself. If an install crew is out late we always have an owner or foreman waiting for their return at the shop . As an owner, I make a point of fabricating/polishing on the shop floor a least a couple of times per month. It gives me credibility in their eyes. When we do shop clean up & maintenance…everyone participates.

Knowing your employees and looking out for their welfare, building self esteem and teamwork, showing respect for the individual and his work enable you to set the foundation for a lasting, mutually profitable relationship…not just another job.

YOU CAN READ THIS ARTICLE IN STONE BUSINESS MAGIZINE

Thanks for visiting

Mark

TIPS: Top polishing seams

February 24th, 2005

You cant be serious! Mark, you mean to tell me you top-polish every seam?

YUP!

It takes 10-15 mins…and it makes the job perfect!

It takes alot of practice to master! At first it will take longer.

The only tools you need to perform this task are:

Matabo 125 quick variable speed polisher

Alpha turbo backer

200 grit alpha turbo

500 grit alpha turbo

1000 grit alpha turbo

4" Alpha hard backer

1000 grit alpha resin pad (not ex)

white & black buff (ya buy Alpha, they are the best we have found)

(occasionaly…seldom…use a little polsihing powder)

Roll of masking tape

Pentel Presto White out pen

Note1: when you get your new turbos you MUST index them.

Make a mark on the turbo holder and the turbo…run them on the back of some black absolute until the turbos no longer chatter. Put them on the same way everytime…do not attempt to top polish with a chattering turbo!

Note 2: Top polsihing is no substitute for a crappy install you MUST have your counter flat and true or you will create optical distortions when you are done.

Step one: Scrape down seams with razor blades, make a tape damn, make some reference lines with a presto white out pen

Step Two: Set the speed on the Matabo between 1-2 (kinda slow) Start with 200 grit use a small amount of water and work the polisher in little figure 8s until you mill the seam down. The white out line give you a reference.

Do not go hog wild you can easily over do this. Once lines start going away you are getting close…use you fingers to feel the seam and work until lippage is removed most of the way.

We are done with the 200! Note the shiny spot on the right…that is the natual bow in the material…we are going to fix that! Now we switch to the 500 grit turbo to take the seam all the way! Same procedure as 200 grit. (we are talking about microns of difference…the human finger can feel this!)

We are now done with the 500. It is critical to dry and examine your work area closely. Make certain you have removed all 200 grit scratches with the 500. The 1000 grit will not remove them. (there is nothing more annoying than finishing a seam and finding a 200 grit scratch that was missed)

Repeat the procedure with the 1000 grit turbo…take your time and use plenty of water.

You are done with the turbos! This next part is the killer trick! SWITCH to a hard backer and do the 1000 grit with a normal amount of water and work the area.

Note: as you move from one grit to the next make the work area a little bigger

After you have worked the whole area wet start to polsih wet to dry. This is an art. You make a small puddle and dip into it and run to dry…the stone will start to shine.

Set the speed to 2 on the matabo.

WOW! Time to bring out the BLING BLING! Switch to your buff pad (note alpha works the best) and work wet to dry…dont use much water. The tool will start to get real hot! We allways use two polsihers but it can be done with one.

Sometimes you may need to sprinkle a little powder to get the polish to pop…we rarely use powder and when we do the amount is miniscule!

Work it wet to dry…trust me, you dont need 2000 or 3000 grit those steps are a waste of time.

BANG! Time to watch your customers surprise when he or she realizes that you can NOT feel the seam. You are a HERO!

When you are done inspect the area…use a good enhancing sealer (we like AquaMix Enrich & Seal) This will color correct any issues that may arrise from the procedure when polishing resinated or dark slabs.

This simple process has solidified our company as a High End Custom Operation!We make more money and get more referals.

I hope you take the time to learn this skill. Eventually, it will become the standard. Feel free to visit my website http://www.stoneworks.cc and try to find a seam in the pictures.

If you have any questions…post them in the forum…I may make a video one day.

I hope you found this helpful!

Warmest Regards and Happy Fabricating!

Mark Lauzon

Stone Cutter

PRODUCT REVIEW: Metabo 125 quick

February 24th, 2005

Our reviews are based on our direct experience with tools that we use every day. We don't get free tools to test, we're just simply telling you what we have found to work well for us. You may have something better….If so, Let us know. Write a review, send a few pictures and we will post your article here and give you the credit.

The Metabo Quick 125

This simply is the best electric variable speed polisher we have found to date. It is confortable to hold. It lasts forever. I top polish seams everyday with this tool. It gets so hot you can not hold on to it and it just keeps running. I have burned up tons of polishers. (including a few metabos) This is simply best running and most confortable polisher we have ever used.

I give this product 5 DIAMONDS (out of five)

If you have specfic questions, post them in the forum and I will try to answer them.

Mark Lauzon

Stone Cutter

You can visit my company at: http://www.stoneworks.cc